Specifications
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STANDARD SPECIFICATIONS FOR OUR BALI HOMES AND GAZEBOS

Our homes and gazebos are prefabricated strictly in accordance with our standard specifications, uisng the best  materials avialable, fit for its particular purpose. We will not depart from these specifications unless a client requests us to do so (and will accept the impact if this turns out to have a negative influence on the project).  

All tropical hardwood is obtained from sustainable legal plantations monitored by the Indonesian Government. Unless otherwise noted the wood which is used for our prefab homes is first class Bangkirai (Shorea Laevis), or Merbau (Intsia Bijuga). These are two of the four Indonesian wood species which are not susceptible to termite attacks (the other two species are Bojonegoro Teak and Iron wood). In order to protect its tropical forests the Indonesian Government imposed a ban on the use and export of Iron wood since November 2007, hence this wood cannot longer be supplied. Click <here> for the latest about the new import regulations of tropical hardwood into the USA.

A full set of drawings + all necessary technical information will be submitted which may be required for the application of the building permit to a County or other Governmental authority.

Export papers will be accompanied by a Government signed certificate, letter or otherwise showing that the wood used originates from a legal timber felling concession. Our prices include a contribution for the Indonesian reforestation program.

As you might imagine, a hardwood home is similar to a car in that there are many options which will affect the price.  The price range is due to many factors including:

bulletEfficiency, since our designs utilizes standard lumber sizes (this is in particular an important factor in designing a GREEN home (ECO home) as inefficiency = waste)
bulletWood choices for sidings (interior and exterior) and flooring
bulletWindow choices, size and number
bulletDoor choices, size and number
bulletInsulation for walls, ceilings, etc. (above and beyond any specific requirements that Counties may impose)
bulletCabinetry choices

Since early 2010 we have discarded any use of Camphor wood since this wood does not longer comply with our high demands. We replaced Camphor wood with Nyatoh wood (also called "Chinese Teak"). Though slightly more expensive than Camphor wood the advantages are apparent. We now only use Bangkirai (for all structural works, like beams, columns, trusses) and Merbau or Nyatoh wood for flooring, sidings, doors and windows.  

"One cannot buy a Mercedes for the price of a Volkswagen". We produce the Mercedes but unfortunately not for the price of a Volkswagen. 

 

Standard materials (click on the pictures for enlargements)

 

bulletAs per our standard all flooring is from solid first class Nyatoh wood (Chinese Teak) with a thickness of 25 mm (1"). Alternatively Merbau or Bangkirai can be chosen. All screws are hidden to the eye. It just looks like a parquet floor. Material choice to be made by client. Price differences are shown on our downloadable <price list>  
 
bulletMain floor beam structure from 60 x 140 mm (2 11/32" x 5 1/2") Bangkirai beams with maximum span widths of 1800 mm (about 6 ft).
bulletSub floor beam structure from 60 x 100 mm (2 11/32" x 4") Bangkirai beams, spaced not more than 450 mm (1' - 6"), hence no annoying floor deflections. Solid as a rock.
 
bullet140 mm x 140 mm (5 1/2" x 5 1/2") Bangkirai wood pedestals are used to raise the floor beams and floor some 435 mm (1' - 4") from natural grade as to prevent creepy crawlers from entering the house. A standard prefab stair is supplied for access to the front entrance

 

bullet140 mm x 140 mm (5 1/2" x 5 1/2") Bangkirai structural main columns and 100 mm x 100 mm (4" x 4') sub-structural columns
bulletRoof trusses from solid Bangkirai and include rafters, purlins, battens and roof covering
 
bulletRoof covering from wood shingles, thatch, ceramic roof tiles or aluminum corrugated barrel tile sheathing (see below)
 
Wood shingles Thatched roof (1) Terracotta roof tile Corrugated sheathing barrel tiles (2)

(1) No thatch is allowed to be imported into Hawaii, unless a special license has been obtained from the County.

(2) Click <here> to read the technical specifications of the corrugated sheathing. 

 

bulletOur wood shingles are factory installed on panels with a length of 1350 mm (6' - 5") and a width of 500 mm (1' - 8"), in a 3-layer non-leaking system. The panels interconnect with each other and are very easy to install. The panels do not weigh more than 40 kg.
 
bulletBangkirai wood panels with a thickness of 60 mm (2 11/32") for the sidings are installed along the perimeter of the house which have a total thickness of 110 mm (4 5/16"). The panels are divided in sections of max. 450 x 450 mm (1' x 6") for optimum stability and strength. 
 
bulletAs per our standard the sidings from 25 mm (1") thick solid Nyatoh wood boards at the exterior and interior. Alternatively Merbau or Bangkirai can be chosen. The exterior sidings have a rain water run-off sill. The total thickness of a siding is 110 mm (4 5/16"). The cavitiy can by utilized for hiding electrical cables and plumbing line and/or be fileld with insulation material.
 
bulletRoof structure can be insulated as well (mandatory for Hawaii).
bulletCeilings from either bamboo matting, rattan matting, Bangkirai boards, or Merbau boards (see below)
picture yet to be added Picture yet to be added
Bamboo matting Rattan matting Bangkirai boards Merbau boards  

 

bulletAll fixtures from grade 304 stainless steel threads with stainless steel nuts and washers. Screws are stainless steel as well. Not one nail is used in our structures.
 
bulletAll screws for the sidings and partitions are hidden                                              
 
bulletAll windows and doors are included (following our in-house standard) and made from Nyatoh wood. Alternatively Merbau can be chosen. Standard jamb sizes are 60 x 110 mm (2 11/32" x 4 5/16"),  except for the sliding doors which are 60 x 140 mm (2 11/32" x 5 1/2"). Door and window rails and stiles are connected by means of mortise-and-tenon system.
bulletStandard 5 mm (3/16") clear glass panes for doors and windows and 6 mm laminated safety glass for large door and widow panes. Optional choice for 18 mm insulated glass, tempered glass, frosted glass, coated glass, etc.
bulletA choice between normal panel doors, sliding doors, folding doors, louver doors and windows, sliding windows, awning windows, etc., provided these will not differ from our standard dimensions. Standard thickness of exterior doors is 40 mm (1 9/16"). Thickness of interior doors and windows is 35 mm (1 3/8").
bulletLocally produced hardware (hinges, locks, handles, etc.) from stainless steel. Alternatively imported hardware may be used. 
   
bullet3 layers of protective coating with Cetol ®, world's no 1 environment friendly polyurethane coating. Maintenance free for at least 3 years in the most severe salty environments (close to open sea).
   
bulletWe will upply a full set of detailed drawings and/or a structural calculation (if required)  for submission to Counties and Building Authorities for the building license application. Structural calculations are based on the latest USA codes and include an analysis on hurricane wind forces and earthquake loads (if necessary).
   
bulletWe offer a free of charge advise for any shallow foundation and will provide a drawing showing the locations of these shallow foundations slabs.
   
bulletA detailed assembly manual will be submitted including with pictures taken during the pre-assembly.
   

 

   (*) All our ECO cottages have standard Merbau sidings at the exterior.

 

   

What is included in the package

bulletFloor main and sub beams, columns, pedestals, floors, sidings, roof framing + covering, standard doors and windows, bathroom and toilet ceilings with bamboo matting, bedroom ceilings with bamboo matting, stainless steel standard hinges, locks and handles, veranda railing (if any), veranda stair (if any), hurricane anchors (if required), wood protection.
bulletFull set of design drawings.
bulletAssembly manual + detailed assembly drawings accompanied by pictures taken during pre-assembly.
bulletDetailed drawings showing the locations for the shallow foundation footings.
bulletFree of charge advice via e-mail during the re-assembly should this be necessary.

Optional features at additional costs

bulletMerbau siding boards (except for the exterior boards for the ECO cottages sidings which is Merbau by standard). Our price list shows the prices for each model for this additional option.
bulletSimpson foundation strips (1).
bulletInsulated glass, tempered glass, beveled glass, stained glass or any other type of glass, except for the glass referred to in “Materials”.
bulletAll of our designs are based on the use of shallow concrete foundation footings. We can provide a foundation advice in the event that such shallow footings is not an option.
bulletElectrical conduits, switches and sockets.
bulletPotable water and sewer lines (PVC) or tap-ins only (depending on the wishes of the client).
bulletWall and/or roof insulation.
bulletFurniture.
bulletCabinets, wardrobes, cupboards, vanities.
bulletKitchen and/or bathroom appliances.
bulletAny type of window or door deviating from our standard models.
bulletFrench polishing for the interior.
bulletBali style carvings.
bulletStructural calculation (2).
bulletInvolvement of a local engineer or architect to rubber stamp the plans.
bulletAdditional drawings, not part of our standard package.
bulletHardware other than used for our standard package.
bulletElectrical and/or plumbing design. (3).
bulletCeilings in addition to those mentioned under "Materials".
bulletPartitions in addition to those shown on the standard drawings.
bulletChange of bamboo bathroom/toilet ceilings into rattan or hardwood ceilings.
bulletStructural and/or architectural changes and/or additions.

Optional features at lower costs

bulletAll siding and flooring boards as well as all minor non-bearing structural members to be made from Nyatoh wood (Chinese Teak). Our price list shows the prices for this cheaper option.  

(1) We do not supply Simpson strips. We will advise on the type and the required volume. Client may purchase these strips and install them following our assembly instructions.

(2) A static structural calculation will be submitted when a County or Building Authority requires so. The calculation will include an analysis for hurricane wind force and/or earthquake force, if applicable for that region. The structural calculation will be based on the latest USA Building Codes (IBC 2006, International Building code and the IRC 2006, the  International Residential Code).

(3) To this end the client needs to submit a sketch or drawing showing the locations of sockets, switches, water and sewer tap-ins. 

 

Click <here> to return to the Price List

Click <here> to return to the 1-bedroom page

Click <here> to return to the 2-bedroom page

Click <here> to return to the 3-bedroom page

Click <here> to return to the large homes page

Click <here> to return to the 2-storey page

Click <here> to return to the Modular system

 

 

    

 

Copyright © 2002 P.T. Bali Woodworld. Site maintained by P.T. Bali Woodworld. All rights reserved. All registered Trade marks used on this web site, whether marked as Trade Marks or not marked, are declared  to belong to their respective owner(s)
Last modified: August 12, 2008
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