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STRUCTURAL TECHNICAL INFORMATION FOR WOODEN PREFAB HOUSES

 

1. What are the engineering qualifications of the design team they need to understand

 

bulletFirst and foremost a team designing prefab homes need sufficient experience in this particular field, in average 15 years is considered the minimum standard.   
bulletPrefab homes cannot be built using conventional methods with stud walls nailed together. 
bulletWooden post and pier construction requires in-depth knowledge of the structural behavior of such a construction.
bulletTimber prefab houses need specific and special connections between the parts which need to be analyzed on its capability to absorb flexional forces.    
bulletHorizontal stability of a wooden prefab structure (thus also prefab houses) is a main issue. Due to the fact that timber inter-connections do not fit exactly (like steel connections do), the structure is extremely sensitive for horizontal movements. It is very easy to move a wooden framework by hand, unless proper bracings are provided.
bulletWhere local structural building requirements are in force Bali Wood Houses' prefab wooden houses will be designed in accordance with the latest Internationally accepted Codes and Standards, such as the IBC 2009.        
bulletLast but not least: Bali Wood Houses is proud to announce to have its mentor and advisor Ir. Robert Sutarka, Msc. on board with 40 years of world-wide experience and a track record in designing complicated and state-of-the-art constructions in wood, steel and concrete, either 2-dimensional, 3-Dimensional and/or using simple straightforward calculation techniques or the more sophisticated finite element technique.            

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2. How to deal with hurricanes and/or earthquakes for a wooden house

 

bulletWhile earthquakes are of minor concern for a wooden house due to flexibility of the wooden structure, the same flexibility is of major concern when a hurricane or a cyclone strikes. The inter-connecting timber parts shall not only be strong enough to absorb the immensely high wind loads, the stability of the house is most important. The high wind pressure loads can easily be absorbed by the tropical hardwoods that we use, however the strength of a wood species does not contribute at all to overall stability. To accomplish this, additional and sometimes far-reaching measures need to be taken (which unfortunately has a negative impact on the price of the house). The second area of concern are the roof structures. Most people believe that it is the wind pressure which may disintegrate a roof. This is a misconception. It is the wind suction which causes the major damage. Our engineers know very well how to deal with these problems.       

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3. Which woods will be used in your home

 

bulletBangkirai is the most suitable Indonesian hardwood for the structural parts of a prefab house due to its natural chemistry and high density. 
bulletBali Wood Houses in principle uses premium woods and provides all customer certification that no other lesser species like the often used inferior Camphor wood will be used in your home.
bulletBali Wood Houses will use less expensive and less durable wood for the Basic and Traditional building options, based on your budget and material selection based on our slogan: "One cannot buy a Mercedes for the price of a Volkswagen"    

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4. How will your hardwood home structure be assembled?

 

bulletNails are not appropriate fasteners for ANY hardwood structure. They cause splitting and permanent damage to hardwoods. In conclusion: we do NOT use them. 
bulletScrews and lag bolts are appropriate for some connections while others must be bolted to maximum strength.
bulletThe main connections are fixed by means of cut-to-length treads form either stainless steel or galvanized steel and secured by washers and nuts. Any standard carbon steel bolt is NOT an option for us.      

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5. Will the fasteners used in your home corrode and lose their strength?

 

bulletMany environments, especially those near the ocean are extremely corrosive and will cause plain carbon steel and even hot dipped galvanized fasteners to corrode with dangerous consequences.
bulletBali Wood Houses only uses stainless steel screws and bolts (grade 304) and in some cases brass for the DeLuxe option. Client may opt for the same for the Basic standard and the Traditional standard option, as we use galvanized steel for these options to keep the price low.

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6. Will large welded brackets be used in lieu of more elegant connection methods?

 

bulletThis is a tricky area. When having understood what has been explained in item 1 and 2 above one will ponder over the effectiveness of an ugly integrated steel bracket system versus the more elegant bolted connection, bearing in mind that a bolted connection is highly prone to flexional deformations. This is the area where Bali Wood Houses is highly specialized. Over the years we have developed a system where beautiful bolted inter-connections are used with a similar strength and inertia compared to a steel bracketed connection. In addition it should be understood that many off-the-shelf brackets need to be nailed with a significant amount of closely spaced nails. This is a proper method for soft wood but certainly NOT for hardwood. Refer to item 4.  

 

 

Nailed truss brackets

 

Our system

     
   
     

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7. What happens when 2, 3 or more people jump up and down on the floor of your new home?

 

bulletSome of the less expensive (but no less beautiful) kit homes use inferior wood and unsound engineering practices.
bulletIf a floor of any model or mock-up home (or your delivered home) feels less solid than concrete and deflects dangerously walk away.........
Heavily deflected floor

Click the image for a larger version

 

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Last modified: October 07, 2011
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